Honeywell Universal Digital Controller UDC 3300 Manual de usuario Pagina 215
- Pagina / 294
- Tabla de contenidos
- SOLUCIÓN DE PROBLEMAS
- MARCADORES
Valorado. / 5. Basado en revisión del cliente
4/00 UDC 3300 Controller Product Manual 203
Diagram
Figure 5-6 is a diagram illustrating the application of the UDC 3300 for
carbon potential control.
Figure 5-6 Carbon Potential Control
T/C
f(x) f(x)
PID
E/P
CV
Carbon
Probe
O
2
Sensor
Carburizing
Furnace
%
Carbon
PV
%
Carbon
Calc.
Output
Enrichment Gas
• SP
• 2SP
• 3SP or
RSP
Input 2 Input 1
UDC 3300
24185
millivolts
CP
Input 3—
Optional Online
CO Compensation
ATTENTION
• For Carbon control, set Input Algorithm 1 to the proper carbon sensor
used and set the PV source to IN AL 1. Input 1 will automatically
become CARBON.
• For % Oxygen control, set Input Algorithm 1 to OXYGEN. Input 1 will
automatically become OXYGEN.
• For Dewpoint control, set Input Algorithm 1 or Input Algorithm 2 to
DEW PT. Input 1 will automatically become CARBON. The
availability of Dewpoint on Input Algorithm 2 provides the capability
of controlling Carbon Potential on Loop 1 and also reading the
Dewpoint value from the same probe.
• CO Compensation—Receives external CO transmitter signal via Input
3 to provide online compensation fo the carbon calculation. Requires
that the Input 2 temperature signal be a transmitter type input.
- UDC 3300 1
- Universal Digital Controller 1
- Product Manual 1
- Sensing and Control 2
- Honeywell 2
- 11 West Spring Street 2
- Freeport, Illinois 61032 2
- About This Document 3
- Symbol Definitions 4
- Table of Contents 5
- Section 1 – Overview 13
- 1.2 Operator Interface 15
- Function of keys 16
- Table 1-1 Function of Keys 16
- Section 2 – Installation 19
- Design (continued) 21
- 0DC3 3 0 24
- 2.3 Mounting 25
- Figure 2-3 Mounting Method 26
- Mounting procedure 26
- Mounting method 26
- 2.4 Wiring 27
- Permissible wire 28
- Identify your wiring 28
- Wiring the controller 29
- 2.5 Wiring Diagrams 30
- Line voltage wiring 31
- INPUT #1 32
- INPUT #2 32
- ATTENTION: 33
- Remove Input 2 jumper when 33
- HLAI. Refer to Table 2-4 33
- Simplex 34
- Duplex 34
- Time proportional 36
- Time Proportional Simplex 37
- Time Proportional Duplex 37
- Current output/ 39
- Calibration 40
- DC330X-AA-XXX-X2 40
- Attention: 41
- Communications option 42
- 120 Ohm Resistor 43
- 120 Ohm 43
- Resistor 43
- *DMCS: Maximum 31 drops 43
- If necessary, install zener 45
- Control relays 46
- Alarm relays 46
- Section 3 – Configuration 47
- 3.2 Configuration Prompts 48
- Set Up Group Function Prompts 49
- 3.3 How To Get Started 50
- 3.4 Configuration Tips 51
- Function prompts 54
- Two Loops 56
- Single Setpoint Ramp 57
- Setpoint rate 57
- 3.9 Accutune Set Up Group 59
- 3.17 Options Set Up Group 74
- 3.19 Alarms Set Up Group 78
- 3.21 Calibration Group 82
- 3.23 Status Group 84
- Basic Model: DC330B-XX-XXX 85
- DMCS Model: DC330D-XX-XXX 85
- Expanded Model: DC330E-XX-XXX 87
- 4.1 Overview 91
- 4.5 Accutune Set Up Group 100
- *PV = K x 109
- (Input B x Ratio B + Bias B) 109
- Example continued 114
- 4.13 Options Set Up Group 141
- 4.15 Alarms Set Up Group 151
- Totalizer Scale Factor 152
- 4.17 Calibration Data 156
- 4.18 Maintenance Group 156
- 4.19 Status Test Data 158
- Section 5 – Operation 159
- Lower Display 161
- Upper Display 161
- 5.3 Entering a Security Code 162
- Figure 5-1 Operator Interface 163
- Annunciators 164
- Viewing the operating 165
- Table 5-5 Error Messages 166
- 5.6 Operating Modes 168
- What happens when 169
- Mode Change Description 169
- Position proportional 171
- ATTENTION 172
- The PV value 173
- SP, 2SP, or 3SP and 173
- 5.8 Setpoint Ramp Rate 175
- 5.9 Single Setpoint Ramp 176
- The final 177
- Setpoint value 177
- PID SETS 180
- Available selections 180
- Control Set Up 181
- X = 1 or 2 182
- 5.11 Alarm Setpoints 183
- Introduction 184
- Selections 184
- Functional overview 185
- PRIMARY LOOP 186
- SECONDARY LOOP 186
- Table 5-25 189
- FUNCTION 190
- LOOP 1/2 190
- Parameters 191
- OUT = Estimated 3PStep motor 194
- 5.17 Input Math Algorithms 195
- 8-segment 196
- Totalizer function 196
- Alarm on totalizer 197
- Totalizer reset via 197
- 5.19 Auto/Manual Station 202
- How it works 205
- Configuration 205
- 5.21 Accutune 206
- 5.22 Carbon Potential 214
- 5.23 HealthWatch 216
- 6.1 Overview 217
- Ramp/Soak Profile 221
- Program Record Sheet 222
- Local Setpoint Value 226
- SP programming tips 229
- Function Press Result/Action 229
- WARNING—SHOCK HAZARD 231
- Disconnect the field 233
- Equipment needed 234
- Table 7-2 Equipment Needed 234
- Step Action 235
- RTD inputs 237
- Radiamatic, millivolts 238
- (except 0 to 10 Volts) 238
- 0 to 10 volt inputs 239
- 4 to 20 mA inputs 240
- Procedure 241
- The cold junction 242
- IN nTYPE 244
- New Selection 244
- Calibrator connections 246
- SPAN VAL 247
- The desired span 251
- 9.1 Overview 255
- 9.2 Troubleshooting Aids 257
- FAILSAFE 259
- PV value 259
- (blinking) 259
- 9.4 Status Tests 260
- Status Tests 261
- Table 9-5 Status Tests 261
- 9.5 Background Tests 262
- Symptoms 264
- Other symptoms 264
- Procedure #2 266
- Procedure #3 267
- Procedure #4 268
- Proportional Output failure 269
- Procedure #6 270
- Procedure #8 272
- How to remove the 274
- Figure 9-1 Chassis Removal 274
- How to replace the 275
- Printed wiring board 277
- 2nd input board 278
- Power input board 278
- Digital input board 279
- Aux.Out/ 280
- MCU/output board 281
- 9.9 Maintenance 282
- 10.1 Exploded View 283
- Table 10-2 Parts Not Shown 284
- 11.1 Overview 285
- Manual tuning formulas 287
- HEAT/COOL prompts 288
- TWO SETS prompts 288
- W, X, Y, Z 291
- Freeport, IL 61032 294
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